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| IV. | Preparation of Tobacco Products |
Tobacco products include cigarettes, cigars, and pipe tobacco, which are smoked; snuff, which is inhaled into the nose; and chewing tobacco, which is chewed but not swallowed. Tobacco is also used for nicotine products, such as insecticides and medicines to help people quit smoking. The nitrogen-rich stalks left after harvesting are used as a fertilizer in tobacco-growing regions.
In the first stages of processing, the stems and veins are removed and the leaves are cut into strips. Various tobacco strains are then blended in rotating drums. For example, blends of bright, burley, and oriental tobaccos are used in cigarettes. Moisture-holding substances, such as apple juice or glycerin, and flavorings, such as honey, licorice, or mint, are sometimes added to the blends. The blended tobaccos are then chopped into small shreds.
The tobacco used in cigarettes and cigars needs to be rolled. Cigarette machines roll tobacco in a special paper that burns slowly and evenly. A filter is often added to collect impurities and make the smoke less harsh to inhale. Cigars consist of three types of tobacco. The filler, or core, consists of small pieces of leaves, or small whole leaves. The binder holds the filler in place and is, in turn, covered by the wrapper, which is wound spirally, starting at the end that is to be lighted. Although some high-quality cigars are made entirely by hand, most cigars are manufactured by machine.
Chewing tobaccos are generally made from thick grades of leaves to which binders and flavorings are added. Chewing tobacco is formed by pressing the tobacco into blocks known as plugs. Snuff is made by grinding tobacco into fine powder, which is then allowed to ferment for a long period of time. Frequently, snuff is scented with spices, such as jasmine or cloves.